Volume 43, Issue 8 - August 2008

Wearing a Label As the Fire-Rated Labeling Debate
Continues, the Glazing Industry
Risks Being Labeled as Divisive

Megan Headley

In July the International Code Council’s (ICC) Code Technology Committee (CTC) resolved to research standards for marking the rating of fire-resistance and fire protection glazing (see July 2008 USGlass, page 28, for more on the meeting that led to this).

The ICC has required fire-rated glass products be labeled since 2003. So why, five year later, is a discussion still being held about how to label these products? Have fire-rated glazing (FRG) products changed so drastically in that time? Have opinions shifted? Have code officials found the existing system too difficult to decipher?

That last point is one frequently cited by those FRG manufacturers in favor of a new system, and an argument derided by proponents of the existing system. The only issue on which all agree in principle is that code officials need some form of assistance when it comes to enforcing the appropriate installation of FRG products.

Does the current labeling system really help the code officials? Or is the ongoing debate simply hurting the use of FRG?

Doing It for
the Code Officials

Pilkington initially spearheaded the introduction of a labeling system into the International Building Code.

“Our feeling was that the code officials needed to know what product goes into what application, to make sure the code inspector can look at a label and quickly ascertain if it’s the right product or not, being that FRG is still relatively new on the market,” says Bret Penrod, general manager of fire protection for Pilkington North America in Toledo, Ohio.

“It was intended to include information on the label so that the code official could determine at a glance what type of FRG they were dealing with,” says Thom Zaremba, an industry consultant with Roetzel & Andress in Toledo, Ohio, who has represented Pilkington on FRG issues.

“We thought that there needed to be a more clear system on how to identify products and where products should be used in a real world installation,” adds Devin Bowman, national sales manager for Technical Glass Products (TGP) in Kirkland, Wash.

Currently, if the glazing meets fire, temperature rise and hose-stream testing specified in ASTM E119 for a firerated wall, it is labeled with a “W,” followed by the time in minutes of its fire resistance. If the glass meets both the fire and hose-stream testing specified in NFPA 257 for “opening” protectives, the glazing will be labeled with an “OH” for “opening” and “hose-stream” tested, followed by the time in minutes of its fireprotection rating. If the glass meets the fire-testing specified in NFPA 252 for a “door,” it is labeled with a “D.” Neither 20- minute doors, nor the glass in them, need to meet the hose-stream test when other protective openings do. Because some doors limit temperature rises to 450 degrees Fahrenheit during the first 30 minutes of the fire test, the labeling system also adds an “H” designation if the glazing in a door does meet the hose stream test or an “NH” if it does not. In addition, it adds a “T” if the glazing can meet the temperature rise limitation and an “NT” if it cannot. The time in minutes that the glazing is fire rated is also included on the label (for more information, see April 2006 USGlass, page 70).

Not everyone finds this to be a simple system.

“I just don’t think it fits within the confines of what we’re trying to get across to the building official, the architect and anybody else,” says Scott Foote, an independent consultant for AGC InterEdge Technologies LLC in Sausalito, Calif. “The authority having jurisdiction should be able to look at that glass and immediately identify it as a product that belongs in that particular location and I don’t think it answers that question.”

To answer that, changes to the code have been proposed on several occasions in the past. One would change from the D-O-W system to the use of P for fire protective glazing and R for fireresistant glazing—rather than labeling the glass for location, it would be labeled for performance.

“That simplifies everything and, within the context of the code, there is a clear line of what’s the appropriate application of protective versus resistive,” says Jeff Griffiths, director of business development for SAFTI FIRST Fire Rated Glazing Solutions, a subsidiary of O’Keeffe’s Inc. in San Francisco.

“Generally speaking we have two types of products in FRG,” explains Len Brunette, president of Vetrotech-Saint Gobain in Auburn, Wash. “We have fire protective products, those products that are not required to block radiant heat, and we have fire resistive products, which are required to block radiant heat.”

While the intent of the proposal may be to simplify matters for code officials, it has certainly made things more complicated for FRG manufacturers.

Code Confusion
Whether a label needs to be used hasn’t been the real question of late; now that it’s here, manufacturers say they want to find the best way to make the code officials’ job easier.

“What I hear from code officials is, ‘My code official has to run through this building, he’s got X number of minutes to make an inspection of it, and he’s probably looking at glass, he’s looking at electrical, he’s looking at plumbing, he’s got all these things to be concerned with, how do you, Mr. Glass Manufacturer, make it easier for my inspectors to identify products,’” says Brunette.

While to simplify the process for those officials seems an admirable enough goal, there’s a difference of opinion on whether this is a goal code officials have requested.

“Since this system has been live we really haven’t had any feedback that this is a confusing system or they’re having any problems using the new label,” Bowman says.

As Penrod points out, “The code officials are the ones that voted for it at the meetings and the hearings; they’re the ones that keep voting down the other proposals.”

He adds that since Pilkington began labeling its products in 2005, they haven’t heard any reports of confusion. Others interpret the silence differently.

“It’s still never been explained to us by the proponent of this labeling how it’s to be implemented, what the real logistics are and who’s been looking for this labeling. Certainly the building officials aren’t because our phones would be ringing off the hook at this point,” says Griffith.

Confusion seems to occur on a caseby- case basis, as many professionals do report stories of building professionals confused by this system.

“I’ve talked with code officials and they tell me that, quite honestly,” Brunette says, “if you had an inspector who went out to the jobsite and he saw a piece of glass and it had the W, O, NH and any other letters that might pertain to that piece of material, he would have to have a scorecard to identify it. Whereas if he has only the P or the R he needs to know ‘What am I requiring in this opening?’”

“A couple months ago I was doing a training of fire service marshals,” recalls Kate Steel, a code consultant who represented the Americas Glass Association’s (AGA) Fire and Safety Glazing Council (FSGC) in this last code cycle, “… and I’m trying to go through this marking system and they ask, ‘How are we going to understand this in the field? How are we going to lean down and look (realizing how many panels per floor they have to look at)? How are we going to do this? Number one, we need a cheat sheet, so we know what the code says and we can line the markings up. And then we’re physically going to have to be down there trying to decipher D, H, T, OH? It just isn’t going to work for us.’”

“The current system that has been set up is just ridiculously difficult and is very confusing to those with a lot of experience in the industry so you can imagine what it’s like for someone with very little experience,” adds Mike Grossman, manager of technical services of Vitro America in Memphis, Tenn.

But as Bowman points out, that’s the nature of change, and it’s nothing a little training can’t fix down the line.

“I think change in general can be confusing,” he says. “I think once how the system works is explained to them it’s pretty easy to understand.”

TGP provides presentations to more than 2,000 code officials each year about a variety of topics, including the code requirements. And groups such as the Glass Association of North America (GANA) and the AGA are aiming to assist in educational efforts.

Fanning the Flames
The proposed change to the code would label FRG for its performance rather than a location.

“Often times I think, as a manufacturer, we don’t know where the glass is going when people order it from us,” says Diana San Diego, communications manager for SAFTI FIRST. “But we know if it’s right for a protective application or resistive application.”

But Zaremba says of the current system, “It has nothing to do with where the product is going to go.”

“We include those designations if the product is able to meet them,” Bowman explains. “We put all those designations on the product as it’s capable of carrying the designation.”

“Because we have product that is appropriate for both doors and windows, it carries over into both openings,” says Bowman. “It’s pretty self-explanatory. Once you have a lite of glass, you know that it’s appropriate for a door or you know that it can also be used in a window.”

But is the current labeling system so self-explanatory?

“[Code officials] can look at the glass and they can see what tests for the glass have been completed and see what the glass is supposedly appropriate for, but, the designations on this label don’t necessarily guarantee that the glass is appropriate for the particular application,” Griffith says. “For instance, if you have a piece of glass that’s fire-rated for 45 minutes and designated D for a door application because it’s safety-rated glass, the door that it gets put in could be a 90-minute door and could require temperature rise protection.”

Zaremba argues that such issues are prevented in the very beginning, during the design.

“You don’t just grab a piece of glass, haul it out to a jobsite and say ‘let’s see well I’ll just go stick it here.’ It doesn’t work that way. There are plans and specifications that specify what product is used where, that’s being done by the architects and engineers and the people specifying the product for the location,” he says. “It really is people trying to raise confusion where really the only way you can get confused is if you really don’t understand how the system works in the first place.”

A few professionals also point out that they’ve seen the wrong product used in the wrong application.

“I think we’ve seen projects out there where we’ve got a product in and we look at it and well it’s not the right product. So how did it get misused?” Brunette asks.

Upper Limits
Although a glazing product can be tested for anything a manufacturer requests, these professionals say that doesn’t necessarily mean it should be.

“It is confusing when [a test laboratory] tests products with no upper limits and they put 60 and 90 minute labels on these products—but the codes limit those products to 45 minutes so they’re testing well beyond the code requirements,” Foote says, adding “That’s the real issue.”

As an example, he explains that UL might rate a ceramic product for 60 minutes. “The codes limit for a maximum 45-minute listing on an interior basis, but because UL rated those ceramic products for an excess of 45 minutes they get to put that O on the glass and it continues the confusion in the marketplace,” Foote says.

Steel adds another example. “There’s a 60- and 90-minute rating for fire protective products that have markings for OH 60 DH NT 60 and the listing is for transoms and sidelites. None of the codes allow a fire protection-rated product in a 60- or 90-minute transom or sidelite. And that’s a huge failing of this marking system.”

According to Foote, NFPA 257 at one point had an upper limit of 45-minute rating for windows, but the restrictions were removed once clear fire-rated products came on the market. “So you can get a label that says UL-rated for 90 minutes but the building codes limit that opening to 45 minutes. And that’s where the whole confusion comes in,” Foote says.

But why go through the time and expense of testing if it’s not only not required but not allowed by the codes?

“It’s a marketing game,” Foote says. “As one building official said years ago when all this confusion came up, basically it’s a false sense of security. Just because you’re putting a 90-minute glazing in a one-hour wall doesn’t mean that it belongs there.” If We Can’t All Get Along— Let the Building Officials Sort it Out So is this an issue that will eventually be silenced as more code officials come to understand the system?

“It seems like it’s in place—I don’t think anybody needs to really look at it,” says Penrod. “It doesn’t need to be reevaluated when it’s been accepted by the people who need it.”

Yet the system has been questioned and reevaluated since day one—doesn’t that mean something needs to change?

Maybe. But with disagreement rife among the manufacturers, it seems unlikely at this point that waiting it out will bring an end to the issue.

According to Zaremba, “O’Keeffe’s representatives had asked the Fire Rated Glazing Council (FRGC) of GANA to address this issue, which it agreed to do. After the FRGC agreed to do that, O’Keefe’s then went to the ICC’s code technology committee and asked them to look at it.”

The CTC is made up of building code officials while GANA’s group consists of glass manufacturers. Among the objectives of the ICC committee are identifying and making recommendations for the elimination of conflicts among the codes and standards. The committee also evaluates new technology or concepts that are related to the requirements being investigated. Where the new technology is not already contained in the codes, the committee may form study groups on various topics, with the board’s approval. The CTC may be composed of code officials, as well as representatives of interested organizations and professions with knowledge and experience in the issues being studied.

While the code officials are the audience for whom the label is ultimately intended, some point out that the group lacks the technical knowledge that manufacturers can impart.

“You end up having to look for two different types of people,” says Grossman. “Number one, people who know something about glass—and a lot of code people don’t. They know some general knowledge about a lot of different things but a lot of times don’t have a very detailed knowledge about certain aspects of the products. So you need somebody with that information. You also need somebody who carries a lot of weight, which the code people do simply because of their position. And if you can get both of those entities working together then usually you can end up with a pretty good situation.”

Steel explains that the CTC will allow input from a variety of areas.

“This is an opportunity to have all the interests, all the stakeholders of the code enforcement community, glazing contractors, architects … it’s really important to get everyone to weigh in on this,” Steel says.

“To some extent I really think it should be looked at by the code officials and the manufacturers should get out of the way,” Griffith says.

It’s dissension like this that causes Grossman to worry. “The problem is, if you get any dissension among manufacturers on the floor, the code committees will use that as a reason for not passing anything because they see it as conflict within the industry,” he says. “They want unanimity. They get very worried about any kind of conflict in the industry. In this case because there was already conflict in place, it looks as if the ICC might be best suited to solve that problem.”

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